Machine Shop List
Turning
CNC and Conventional Lathes, 7 Horizontal, 1 Vertical
| Manual | CNC | Vertical | |
| Max Dia. | 1250mm | 560mm | 1400mm |
| Length | 6000mm | 1250mm | – |
Milling
7 Machines.
3 and 4 Axis Capability
Can facilitate large components up to 10m, distance per set up is listed below:
| Axis Travel: | X | Y | Z | |
| CNC | 2200mm | 1000mm | 900mm | |
| Manual | 1000mm | 500mm | 600mm | |
Grinding
| Surface Grinding | X | Y | Z | |
| Axis Travel: | 1600 | 600 | 500 | |
| Cylinderical Grinding | ||
| Internal Diameter | 255mm | |
| External Diameter | 600mm | |
| Length | 1250mm | |
Spline Cutting
Internal and External Shaft Splines
Capacity up to 4m in length
Gear Cutting
Both Internal Gear and External Gear, 9 Gear Cutting Machines
Spur, Helical, Herringbone, Bevel, Spiral Bevel, Worm, Worm Wheel, Rack & Pinion, Straight Sided Splines and Sprockets.
Maximum Diameter: 2500mm weight up to 3000kg per gear
| 1-20 MOD, | 1-20 DP, | Circular Pitch |
Special cutters can be manufactured to your requirement
Slotting Keying
Three Machines
All tooling made in our tooling workshop
| Max Size: | |
| Diameter | 3000mm |
| Key Size | Unlimited |
| Weight | 3000kg |
| Length | 1000mm |
Broaching / Internal Splines
2 Machines, 120T Capacity
Horizontal Boring
2 Machines Clamping 1250mm x 1250mm
Gearbox Refurbishment
Wind Turbine, Planetary, Reduction, Worm
- Services Include: Bearing and Seal Replace, Gearbox Health Check,
Boring of Bearing Housing, Oil Anlysis etc. - Maximum Weight : 10T
- Bonfiglioli, David Brown, Flender, Comer, Thyssen, Vestas, Siemens,
Nordex, Zonda, Moventas, Metso
Heat Treatment
Stress Relieving, Case Hardening, Supply of Ethernite,
Induction Hardening, Nitriding, Flame Hardening
Saw
2 Machines up to 450mm Diameter
Inspection:
- CMM 3000 x 2000 x 2000 Maximum Weight: 3 Tonne
- Magnetic Partice Inspection (MPI)
- Dye Penetrant Inspection
- Hardness Testing
Welding and Facrication
6 Coded Welders – MIG, TIG ARC (MMA)
Finishing
Shot Blasting, Powder Coating, Galvenising, Zinc Plating, Thermal Plating
Sheet Metal Laser Cutting
Up to sheet size 3000mm x 1500mm
3.5 kw laser Power
Pressing Folding
- CNC Brake Press
- 80 ton on length 2550mm
- 270 ton on length 4000mm
- Rolling Sheet 2000mm x 3mm
Tube Forming
Max Bending Section 76mm Diameter
Max Rolling Section 70mm Diameter
Design and Project Management
Experienced in house design team – 3D CAD
Other Services and Resources
- Prototyping – Concept through to production
- Design & Manufacture of Jigs and Fixtures
- Slew ring repair and refurbishment
- Experienced in house assembly team
- Custom tool design and manufacture
- Store Stock: Bearings, Seals, Nuts, Bolts and Engineering Steel
- Certificates of Conformity