Tel: 028 7772 2618  
Email: info@blaneygears.com

Turning

CNC and Conventional Lathes, 7 Horizontal, 1 Vertical

Manual CNC Vertical
Max Dia. 1250mm 560mm  1400mm
Length 6000mm 1250mm         –

 

Milling

7 Machines.
3 and 4 Axis Capability

Can facilitate large components up to 10m, distance per set up is listed below:

Axis Travel: X Y Z
CNC 2200mm 1000mm 900mm
Manual 1000mm 500mm 600mm

Grinding

Surface Grinding X Y Z
Axis Travel: 1600 600 500
Cylinderical Grinding
Internal Diameter 255mm
External Diameter 600mm
Length 1250mm

Spline Cutting

Internal and External Shaft Splines
Capacity up to 4m in length

Gear Cutting

Both Internal Gear and External Gear, 9 Gear Cutting Machines

Spur, Helical, Herringbone, Bevel, Spiral Bevel, Worm, Worm Wheel, Rack & Pinion, Straight Sided Splines and Sprockets.

Maximum Diameter: 2500mm weight up to 3000kg per gear

1-20 MOD, 1-20 DP, Circular Pitch

Special cutters can be manufactured to your requirement

Slotting Keying

Three Machines
All tooling made in our tooling workshop

Max Size:
Diameter 3000mm
Key Size Unlimited
Weight 3000kg
Length 1000mm

Broaching / Internal Splines

2 Machines, 120T Capacity

Horizontal Boring

2 Machines Clamping 1250mm x 1250mm

Gearbox Refurbishment

Wind Turbine, Planetary, Reduction, Worm

  • Services Include: Bearing and Seal Replace, Gearbox Health Check,
    Boring of Bearing Housing, Oil Anlysis etc.
  • Maximum Weight : 10T
  • Bonfiglioli, David Brown, Flender, Comer, Thyssen, Vestas, Siemens,
    Nordex, Zonda, Moventas, Metso

Heat Treatment

Stress Relieving, Case Hardening, Supply of Ethernite,
Induction Hardening, Nitriding, Flame Hardening

Saw

2 Machines up to 450mm Diameter

Inspection:

  • CMM 3000 x 2000 x 2000 Maximum Weight: 3 Tonne
  • Magnetic Partice Inspection (MPI)
  • Dye Penetrant Inspection
  • Hardness Testing

Welding and Facrication

6 Coded Welders – MIG, TIG ARC (MMA)

Finishing

Shot Blasting, Powder Coating, Galvenising, Zinc Plating, Thermal Plating

Sheet Metal Laser Cutting

Up to sheet size 3000mm x 1500mm
3.5 kw laser Power

Pressing Folding

  • CNC Brake Press
  • 80 ton on length 2550mm
  • 270 ton on length 4000mm
  • Rolling Sheet 2000mm x 3mm

Tube Forming

Max Bending Section 76mm Diameter
Max Rolling Section 70mm Diameter

Design and Project Management

Experienced in house design team – 3D CAD

Other Services and Resources

  • Prototyping – Concept through to production
  • Design & Manufacture of Jigs and Fixtures
  • Slew ring repair and refurbishment
  • Experienced in house assembly team
  • Custom tool design and manufacture
  • Store Stock: Bearings, Seals, Nuts, Bolts and Engineering Steel
  • Certificates of Conformity